Reliability, speed, performance and flexibility; these are the attributes associated with capsule fillers manufactured by H.B.S FAB offers you both solid and liq uid encapsulation technologies. Our automatic, semi-automatic and manual capsule-filling machines are capable of filling a wide range of capsules from size 000 to size 5.
The output range varies from 6,000 to 150,000 capsules an hour. Each is available with productivity enhancing features that allow them to be handled by a single operator.
For liquid filled capsules, band-sealing machines
also are available to help you comply with regulations for OTC products.
H.B.S brings its capsule manufacturing experience and expertise in formulation handling to bear in the design and set up of our machines. Our machines offer the highest level of integration between capsules and filling machines and the lowest capsule rejection rate in the industry. They also feature a unique filtration system ensuring significantly lower fugitive dust, a feature that creates a healthier environment for your operators Pand potentially saves you thousands of dollars in product loss.

  Output:
Up to 40 000 capsules per hour for powder filling.
Up to 40 000 capsules per hour for pellet filling.
Up to 35 000 capsules per hour for tablet or combination.

Vacuum Required: 900 l/min at 600mm of mercury (capsule separation).
150 l/min at 600mm of mercury (powder bed).
2800 l/min at 500mm of water.

Compressed Air Required: 200LPM at 5-7 kg/cm
Dimensions: 1610mm x 1290mm x 1950mm (LxWxH)
Weight: 1250 kg.
Shipping Dimensions: 2140mm x 1600mm x 2300mm (LxWxH).
Shipping Weight: 1500 kg.

  Output:
Up to 90 000 capsules per hour for powder filling.
Up to 80 000 capsules per hour for pellet filling.

Electric Supply: 415V, 3 Phase, +N +E, 50 Hz, A.C.
Main Motor: 1,5 kW (2HP) at 1440 rpm
Vacuum Required: 1000 l/min at 26" of Hg for capsule separation.
2800 l/min at 4" of Hg for cleaning.
Compressed Air: 300 LPM at 6 kg/sq.cm
Dimensions: 1650mm x 1290mm x 2000mm (LxWxH)
Gross Weight: 2350 kg
Shipping Dimensions: 1850mm x 1500mm x 2200mm (LxWxH)
Shipping Weight: 2550 kg

  Output:
Up to 90 000 capsules per hour for powder filling.
Up to 80 000 capsules per hour for pellet filling.

Electric Supply: 415V, 3 Phase, +N +E, 50 Hz, A.C.
Main Motor: 1,5 kW (2HP) at 1440 rpm
Vacuum Required: 1000 l/min at 26" of Hg for capsule separation.
2800 l/min at 4" of Hg for cleaning.
Compressed Air: 300 LPM at 6 kg/sq.cm

Dimensions: 1650mm x 1290mm x 2000mm (LxWxH)
Gross Weight: 2350 kg
Shipping Dimensions: 1850mm x 1500mm x 2200mm (LxWxH)
Shipping Weight: 2550 kg

  Description:
Semi Automatic Capsule Filling Machine is designed for precision manufacturing requirements of modern pharmaceutical procedures. Capsule Filling Machine is suitable to fill size 00 to 5 capsules with powder, granules or pellets. We are having three different models which provide production output ranging from 55,000 capsules per hour to 60,000 capsules per hour. Machine provides a high Degree of automation with higher levels of filling weight accuracy. Machine is made as per GMP standards having all Stainless Steel covering Machine having wide usage in R&D laboratories, Research Institutions, Herbal & Nutraceutical preparations, Unani & Ayurvedic medicines, Pilot batch productions etc.
We can provide line equipment naming Capsule Conveying System, Capsule Polishing Machine, Dust Extractor, Damage Capsule Sorter and Empty Capsule Ejector to make complete Semi-Automatic Capsule Filling Line

Synonyms: Semi-automatic Capsule Filling Machine, Semi Automatic Capsule Filler
Application: Filling Capsules with powder, pellets & granules
Usage: Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
Suitability: Hard Gelatin, HPMC & Veg Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes

  Description:
Automatic Capsule Loader is used for loading empty capsules in loading tray of manual capsule filler machine. In this process, empty capsules are placed in loading tray through the magazine automatically with cap up and bodydown. Capsule Loader Machine is useful for various industries. Automatic Capsule Loader is most suitable for medium scale pharmaceutical companies and Ayurvedic Herbal product companies. This capsule loader not only offers easy operation but also saves time & labour. It has a compact design and requires minimum space. The automatic capsule loader delivers high production with high accuracy.
Automatic capsule loaders are the perfect machines for medium & large scale pharmaceutical industries. This automatic capsule loader is utilized in order to fill up the plates of manual capsule filling machines. This automatic capsule loader is simple to operate and an ideal technology that can save time & labour workload. These automatic capsule loaders are used to load capsules automatically onto the loading tray of the capsule filling machine. These machines are small-sized, as it can be fitted in smaller areas which means less space will be occupied.

FEATURE:-
High output with low investment
Significant difference in production Easy to perate.
Suitable for all standard sized capsules with appropriate size change parts.
All parts are easily removable Stops the process automatically after loading is completed
Loads 300 capsules in loading tray only in 28 seconds Comes with interchangeable parts for any size capsule.

  Manual capsule filling machine is a flexible bench top pharmaceutical equipment that boasts of having the capacity to produce 8000 capsules per hour. The machine is hence deemed felicitous for clinical research organizations and special laboratories as they require cost effective manual capsule filler for smaller runs.

  Dust Extractor or dust collector is the equipment. used to gather unwanted powders stitched onto a particular machine. Its major application is in the pharmaceutical solid dosage form section where bulk dosing preparations are done. In the tablet section it is used to gather extra powder from the tablet press machine and tablet counting machine. In the capsule section it is used in capsule filling machines and capsule polishing machines for gathering excess powder. Dust Collector is an auxiliary equipment which is attached to any other equipment to gather excess powder during a particular process. Equipment made from Stainless Steel 316 grade materials with mirror polish from inside and outside. Structure made from 304 grade of stainless steel

  Dust Extractor or dust collector is the equipment used to gather unwanted powders stitched onto a particular machine. Its major application is in. pharmaceutical solid dosage form section where bulk dosing preparations are done. In the tablet section it is used to gather extra powder from the tablet press machine and tablet counting machine. In the capsule section it is used in capsule filling. machines and capsule polishing machines for gathering excess powder, Dust Collector is an auxiliary equipment which is attached to any other equipment to gather excess powder during a particular process. Equipment made from Stainless Steel 316 grade materials with mirror polish from inside and outside. Structure made from 304 grade of stainless steel. There is filtration cloth provided inside the equipment, so any particles which are available in the air does not affect the powder and one can reuse the powder collected into the equipment.

Compact in size and small footprint.
Easy to move through castor wheels.
Filter cloth tightened with just one rope hence easy to changeover.
Parts easy to dismantle for cleaning.
Machine mounted DOL starter for easy of operation.

  The Empty Capsule Sorter Elevator is used to sort the empty capsule for any damages and then elevate the good capsule from lower level to the higher level. The Empty Capsule Sorter Elevator is a part of the transferline for the transfer of empty capsule in to the capsule hopper of the Automatic capsule Filling Machine, which is at higher level. The machine works on the principle of vibratory sorting and lifting the capsules by airflow: A linervibrator the drilledplate, which sorts the capsule as per the requirement. A continuous stream of air at a high velocity lifts the capsule up. as soon as they are fed into the blower inlet chute after sorting them properly. The capsules are fed at a lower level and the machine conveys them to a higher level.

The capsules are delivered from the hopper to the feeding tray, from where they move forward on to the sorting plate. The forward movement of the capsules is due to the vibratory motion of the feeding tray. The flow of capsules from the feeding tray to the sorting plate can be regulated with the help of gate mounted on the hopper
The capsules are sorted in the sorting section before they are conveyed to the CFM. The sensing of capsule level in the CFM is done with the help two sensors mounted on the CFM hopper One is for low level sensing and the other is for high level sensing. The air stream required for lifting the capsules is developed by air blower.

CONNECTED LOAD:-
MAIN MACHINE: 0.5HP/220 V/3 PH/60 CYCLES
UTILITY REQUIREMENT:-
VACUUM: 80 MM OF HG
EXTRA CHANGE PARTS FOR ADDITIONAL SIZE OF CAPSULE

  uses the rotating brush principle to clean the capsules on a continuous basis. Capsules are fed into the polishing chamber where a rotating spiral brush removes the powder particles sticking from the outer surface of capsules. The polishing chamber is to be connected to a vacuum cleaner to suck the de-dusted powder from the polishing chamber. This helps improve the polishing quality of Capsules.

FEATURES:-
Complies as per cGMP standards
All contact parts with the capsules made from Stainless Steel 304 or 316 material.
The polishing chamber lined with nylon net.
VFD Control Drive
Separate Dust Collection System
The polishing chamber inclination can be adjusted to suit the formulation.
Provision of compressed air for cleaning the nylon brush.
No change parts are required for different size of capsules.
Easy to dismantle, wash and reassemble.
No maintenance is required for polishing machine except for periodic cleaning,
Compact size design, easy to shift and occupies minimum floor area.
Mounted on a stand with locking type wheels and can be freely moved about and taken to any place for putting it in operation.

  Empty Capsule Ejector works on the principle of airflow force. Filled capsules. will fall straight towards the down level & Empty capsule will eject outside when airflow force is applied on the capsules, it's specially to sort out empty capsules from filled capsules.

FEATURES:-
Removes all empty capsules,da additionally checks for loose caps or loose powder
All contact parts made of SS-316 and all aluminum parts are specially plated
Sorts capsules of sizes 000 to 5
Ensures 100% good capsules in your batch, sorting by weight
Eliminates risk of contamination
Rejects defective filled capsules Irrespective of sizes, ensuring no lost time in changeovers

  The Mini Capsule Sorter sorts out the separated capsule cap and body shells and other loose product material through a linear sorting plate and vibratory mechanism and ensures that good quality capsules are passed into the Filled capsule sorter drum.

Details:-
Removes all diametrically distorted
capsules, loose caps and loose powder.
Machine requires very little space.
All contact parts are made of SS-316 and all aluminum parts are specially plated.
Can sort capsules of sizes 000 to 5.

  The Filled Capsule Elevator is used to convey filled capsules through the elevator pipe and outlet chute into the hopper of the metal detector.
FILLED CAPSULE ELEVATOR Model FCSE-200
The FCSE-200 is a high output elevator suitable for elevating from a lower level to a higher level. The Filled Capsule Elevator is used to convey filled capsules through the elevator pipe and the outlet chute into the hopper of the capsule polishing machine. The unit is extremely useful in fully automatic lines. where the output from the exit chute of a filling/ sorting machine, which is at a lower level, is connected to the inlet chute of a polishing machine, which is at a higher level.

FEATURES:-
Conveys from lower to higher levels
using inbuilt blower unit
Convey capsules of all sizes (000 to 5)
Conforms to cGMP standards
Transports your filled capsules with ease and low power consumption
Lifts filled capsules, irrespective of sizes
Ensures easy cleaning and maintenance

  Dust Extractor or dust collector is the equipment uses to gather unwanted powders sticked onto a particular machine. Its major application is in pharmaceutical solid dosage form section where bulk dosing preparations done.
In tablet section it is uses to gather extra powder from tablet press machine and tablet counting machine. In capsule section it is uses in capsule filling machines and capsule polishing machines for gathering excess powder. Dust Collector is an auxiliary equipment which is attached to any other equipment to gather excess powder during a particular process. Equipment made from Stainless Steel 316 grade materials with mirror polish from inside and outside. Structure made from 304 grade of stainless steel.

High-precision Automated Upper/Lower Die (AUD) and Cup Upper/Lower Die (CUD) assemblies.
Designed for seamless integration with tablet presses and compression machines.
Enhances machine efficiency, accuracy, and longevity.
Manufactured with advanced materials to withstand high pressure and wear.
Ensures consistent performance and minimal downtime in production.