Working Principle of Paste Kettle
Paste Kettle is made from suitable gauge stainless steel material, Machine structure is made of thick stainless steel 304 angles. Top cover of the kettle is loose lid type. So now we look into process operation of the paste kettle. Below is step-by-step process guide of paste kettle machine:
Provide steam to the jacket in case of steam heated modeli or fill thermic fluid in the jacket (in case of thermic oil heated modell.
Slient Features:-
capacity ranging form 10 ltrs. to 1000 ttrs. (je from 5 kgs to 400kgs. Approx.)
Design and finish comply with GMP standards.
Integration of dry blending and wet granulation processes
into one-step mixing and granulation.
Telescopic lifting arrangement for main impeller as an option CIP Manifold washes all product contact surfaces.
Controlled and enclosed mixing complying to GMP standards. Specially designed impeller blades to optimies the high speed agitation of the charge.
Precision engineering to minimize clearance between bowl an impeller.
The machine is supplied with standard manual controls. Optionally, can also be supplied with programmable Logic Control (PLC) system and MMI for the visual display of the operating parameters.
Slient Features:-
Short drying and Low drying temperature
Uniform drying
Compact design.
Rapid exchange of granules
Heating by electricity/steam air heating systems with SS heat exchangers.
Single piece retarding chamber and finger bag chamber with inflatable gask
Pneumatic lifting & locking for product container with retarding chamber.
Contact parts in Stainless Steel 304 quality or 316 quality or 316L quality as per user's requirement.
Fully automatic bag shaking arrangement
Intrinsically safe earthing mechanism Optional.
AHU with Inlet-air filtration system with 20 Micron Coarse Filter, 5 Micron Pre Filter and 0.3 micron HEPA filters (1) 99.9%) as an option
Differential pressure guage across micro-vee and filter bag as an optional.
Tray dryer uses in Pharmaceuticals
A tray dryer provides a uniform drying process that prevents the materials from getting damaged, this is particularly important in the pharmaceutical industry since the material may be sensitive to heat.
It is used to dry materials like; excipients, tablets, powder, and wet granules to dry.
It is most efficient to dry for sticky materials
Tray drier also used to dry equipment and glassware
It is easy to clean and required less time in product-to-product change over
Design is cGMP -Current Good Manufacturing Practices Compliance
All contact parts AISI 316 & non contact parts AISI 304.
Sieving and milling process are in one operation.
Easy movable
Easy to dismantle contact parts for clean.
Enclosed drive for safety.
A C frequency variable speed for sifter and milling drive.
Design cGMP-Current Good Manufacturing Practices compliance.
All contact parts AISI 316 & non contact parts AISI 304.
Powerful vibration by gyratory motion by special Vibro motor
Side outlet & fines discharge.
Easy movable & clean.
Noiseless operation.
Lead free and Silicon seal sieve.
Compact vibratory design for high speed & dust free sieving.
Noiseless and maintenance free machine.
All contact parts and screen made of SS 304 (SS 316 optional)
Low power consumption compared to
reciprocating vibratory system.
Easy dismantling and cleaning of contact parts.
Machine available with flame proof and double/triple deck options
Design is cGMP-Current Good Manufacturing Practices compliance
All Product contact parts AISI 316 & non contact parts AISI 304
Octagonal shape product container for Ideal dry mixer for lubrication of
granules and homogenization mixing of multiple batches in to single batch.
Available Capacity model in octagonal blender 25 kg to 5000 kg batch size.
Enclosed rigid drive with reduction gear box and motor
"A" type rigid structure of the machine with two sides resting of product container
Product container having discharge with butterfly valve and man hole.
Charging hole with hinged lid with seal for charging and cleaning.
Safety reeling provided for rotating area of product container
Fixed baffles provided for lumps braking.
Electric controls panel with cycle time.
Design is cGMP-Current Good Manufacturing Practices compliance
All Product contact parts AISI 316/316L & non contact parts AlSi 304.
"V shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of multiple batches in to single batch.
Available Capacity model in octagonal blender 25 kg to 2500 kg batch size.
Enclosed rigid drive with reduction gear box and motor
"A" type rigid structure of the machine with two sides resting of product container.
Product container having discharge with butterfly valve and man hole.
2 Nos Charging hole with hinged lid with seal for charging and cleaning
Safety reeling provided for rotating area of product container.
Fixed baffles provided for lumps braking.
Electric controls panel with cycle time.
As per the cGMP(Current Good Manufacturing Practices) design instructions
Operations in-between batches are flexible.
Pollution free operations supported by treating the expended air
Sticon food grade sealed doors, covers & safety guards.
Adjustable AC Speed Drive in Perforated Pan.
Technical operating area installed with Exhaust Air Unit & Entire Inier Air Handler
PLC controlled software & operation for a user friendly experience.
Comes with validation document & manual for machine instruction DQ,10, OQ, FAT & SAT with calibration and test certificate.
Special diverter assemblage for tablet discharging
Inlet & outlet duck attached with pneumatically operated damper to control outlet & inlet air.
Process visualization facility with glass contained stainless steel door closed at Pan mouth
Pan containing FLP fluorescent light for radiance
AC frequency drive of both the blowers control Inlet & Exhaust flow of air.
Adjustable spray guns at front entry arm made of stainless steel.
Design is CGMP-Current Good Manufacturing Practices compliance.
All contact parts AISI 316/304 & non contact parts AISI 304
Conventional coating system for manual film coating and sugar coating
Machine is designed with fabricated structure fitted with SS enclosure which makes simple,
cleanable outside covering and mounted on anti vibration pad
Closed powerful pan drive with reduction gearbox and motor by variable speed pulley
Movable hot air blowing system with electric heater
Easy to replace polishing pan and other size coa ting pan
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premium quality array of Double Rotary Tablet Compression Machine. The machine offers lower guard of polished stainless steel and upper guards of acrylic material aluminum turret guards. Moreover, the machine has effective dust extraction nozzles with imported needle roller bearing provided at the bottom of turret variable.
Precision-engineered punches and dies for tablet compression machines.
Manufactured using high-grade materials for durability and efficiency.
Supports standard and customized tooling designs for diverse tablet shapes.
Ensures uniform tablet quality, smooth operation, and extended tool life.
Compliant with international pharmaceutical industry standards.
The Tube Filling Machine shall be used for filling and sealing of tubes such as laminate tubes, aluminum and plastic tubes for semi-solid products. The Tube Filling Machine shall automatically operate to fill laminate tubes, aluminium tubes or plastic tubes with semi-solid products (Semi-solid products such as cream, gel, and ointment.) and seal the bottom of the tube with filled products with it sealer or crimper. The tubes are manually fed to the tube feeder. A tube will be transferred via a single transfer chute and turned the bottom up. The tube is moved by rotation wheel to the dosing station. Semi-solid product prepared in the semi-solid manufacturing suite shall be transferred via a mobile vessel or vat and connected to the filling machine. Semi-solid products shall be supplied to the machine nozzle by vacuum or sanitary pump, as per the filling machine packaged skid design. The tube is filled with product with adjustable volume. Then the filled tube is. moved I to the seal station to seal the bottom of the tube whether heat sealer or laminate crimper. The sealed tube is conveyed out of the machine downstream by the transport system.
High-speed, precision-driven pouch filling solutions for various industries.
Compatible with different pouch sizes and materials for flexible packaging.
Ensures accurate filling, sealing, and minimal product wastage.
Suitable for food, pharmaceuticals, cosmetics, and chemical products.
Customizable features for automated and semi-automated operations